Product & Components Engineer

SPCareers Billerica, MA Fulltime

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Summary

Supports design, testing, validation, and lifecycle management of non-chemical product components, with on-site troubleshooting at manufacturing and supplier facilities. Requires SolidWorks and Microsoft Office, QSR/GMP familiarity, and 7-10 years in medical device or biomedical fields preferred; up to 10% travel.

Highlights

Work Arrangement
On-Site
Experience
7-10 years in medical device and/or biomedical field preferred
Education
BS in Mechanical Engineering preferred; associate degree or relevant experience considered
Certifications
Familiarity with QSR/GMP regulations
Travel Required
Up to 10%
Physical Requirements
Lift and move boxes/equipment up to 70 lbs; stand, walk, sit, climb, kneel, crouch, crawl, and operate hand trucks
Equipment Provided
Microsoft Office tools and SolidWorks required
Type
Full-Time

Job description

Job Summary

The Product & Component Engineer will support the design, evaluation, qualification, and lifecycle management of non-chemical product components including plastics, plastic tubes, glass vials, glass ampules, rubber stoppers, aluminum crimps, labels, cardboard packaging, and applicator tips. This role involves hands-on, on-site support for manufacturing and suppliers, as well as data-driven analysis and design control activities to ensure robust, compliant, and high-quality components over the full product lifecycle.

Area Of Responsibility

Product & Component Support
  • Provide engineering support for existing components, including on-site troubleshooting and technical assistance at internal manufacturing areas and supplier facilities.
  • Conduct detailed investigations and root-cause analyses for issues involving any component (e.g., plastic tubes, glass ampules, cardboard packaging).
  • Implement corrective and preventive actions (CAPA) to resolve component issues and enhance product robustness.
  • Support customer and product requirements by evaluating component performance and suitability for use.

Design Control & Documentation
  • Develop and maintain component specifications, drawings, bills of materials, hazard/risk analyses, and mechanical test procedures.
  • Create and update packaging and labeling specifications for tubes, ampules, cardboard packaging, stoppers, crimps, and applicator tips in accordance with regulatory and industry requirements.
  • Support new and supplemental regulatory submissions related to non-chemical and packaging components.

Testing, Validation & Data Analysis
  • Plan and execute mechanical and functional testing of components to verify performance, durability, and reliability.
  • Conduct CpK and process capability analysis for component manufacturing processes, particularly for high-volume components such as plastic tubes, glass ampules, and stoppers.
  • Review and approve validation protocols and reports for components, packaging systems, and associated manufacturing equipment.

Manufacturing & Supplier Support
  • Provide on-site technical support at manufacturing and contract manufacturer locations to address issues with components such as cardboard packaging integrity, ampule quality, or tube assembly issues.
  • Ensure equipment and facilities used for component production or inspection are maintained, calibrated, and properly documented.
  • Review production records, component batch documentation, and supplier data for accuracy and compliance.
  • Analyze manufacturing processes and implement engineering improvements to enhance consistency, yield, and cost-effectiveness.

Project Management & Collaboration
  • Participate in cross-functional project teams, providing engineering expertise for planning, scheduling, estimation, and execution.
  • Manage component-related engineering projects to ensure delivery on time, within budget, and in alignment with design requirements.
  • Evaluate proposed changes to component designs, materials, suppliers, or manufacturing processes.

Training, Leadership & Innovation
  • Train and mentor technicians, manufacturing personnel, and suppliers on component specifications, handling, and quality requirements.
  • Generate and support intellectual property submissions through innovative design approaches.
  • Provide training and technical support for component-related processes and documentation.

Other Responsibilities
  • Maintain compliant, organized, and safe working environments with complete records of maintenance, calibration, and facility activities.
  • Perform additional engineering duties as assigned.

Work Conditions:
  • Office
  • Lab
  • Manufacturing area/clean room area
  • Maintenance Shop
  • Exposure to noise, hot and cold, outside elements, some radiation

Physical Requirements:
  • Stand, walk, sit, use hands and fingers to handle or feel, reach with hands and arms, climb or balance, stoop, kneel, crouch or crawl, talk, hear, taste or smell
  • Close, distance and peripheral vision; depth perception, ability to focus
  • Ability to operate production equipment and hand tools
  • Operate hand truck
  • Operate computer/office equipment
  • Wear proper lab gowning and safety shoes
  • Lifting and moving of heavy boxes/equipment up to 70 lbs.

Travel Estimate

Up to 10%

Education and Job Qualification
  • BS in Mechanical Engineering preferred; Associates in Mechanical Engineering or relevant experience will be considered
  • Ability to interpret and resolve technical and design issues required

Experience
  • 7-10 years of experience in the medical device industry and/or biomedical field preferred
  • Familiar with QSR / GMP regulations
  • Experience with Microsoft Office Tools and Solid Works required
  • Pharmaceutical industry experience a plus

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